ICCP MMO Tubular Anode

Certified: CE & SGS & ROHS

Shape: Requested

Diameter: Customized

Drawings: STEP, IGS , X_T, PDF

Shipping: DHL, Fedex, or UPS & Ocean Freight

Michin.Mu

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Impressed current cathodic protection (ICCP) is a core technology for combating corrosion of underground pipelines, storage tanks, and other metal structures. MMO tubular anodes (mixed metal oxide tubular anodes), as the “core power source” of impressed current cathodic protection, have become the preferred anode form for corrosion protection in complex environments such as soil and freshwater.

MMO tubular anodes use pure titanium as the substrate. Their surface is coated with an IrO₂-Ta₂O₅ mixed metal oxide active coating, possessing three core characteristics: high strength, high current efficiency, and long lifespan. The pure titanium substrate ensures that the anode does not corrode itself in media such as soil and seawater. The MMO coating exhibits excellent electrocatalytic activity, stably outputting current under low polarization conditions. Whether it’s the long-distance protection of oil and gas pipelines or the century-long safeguarding of the foundation piles of cross-sea bridges, MMO tubular anodes can build a durable “cathode protection barrier” for metal structures with the advantages of “low energy consumption and low maintenance.”

Category Subdivision Standard Value Customization Key Description
Substrate Material Grade Gr1/Gr2 Grade Commercially Pure Titanium (Ti content ≥99.5%) Gr2 Grade Commercially Pure Titanium (Ti content ≥99.6%) Lower impurities (Fe ≤0.15%, C ≤0.08%) result in a 30% improvement in intergranular corrosion resistance
Geometric Dimensions (Outer Diameter/Wall Thickness/Length) 15-50mm / 1.0-2.5mm / 0.5-3m 15-50mm / 1.0-3.0mm / 0.3-15m Customizable 90°/135° bent tubes, segmented long tubes, and thickened titanium tubes (2.5-3mm) for deep-sea environments
Surface Roughness Ra 5-10μm Ra 5-10μm (Plasma-Assisted Treatment) Micro-rough surface enhances coating adhesion; plasma treatment ensures a cleaner substrate surface
Coating Coating System IrO₂-Ta₂O₅ (IrO₂ content 30%) Gradient Coating (Transition Layer: TiO₂-IrO₂ + Active Layer: IrO₂ 40%-45% + Dense Layer: Ta₂O₅) Increased IrO₂ content in the active layer pushes current efficiency above 95%; the dense layer resists Cl⁻ erosion
Coating Thickness/Weight 20-50μm / 10-30g/m² 20-50μm / 10-35g/m² Thickness tolerance ≤5% and improved weight uniformity prevent local coating damage
Coating Adhesion ≥5MPa (Cross-Cut Test) ≥8MPa (Cross-Cut Test) The transition layer forms “Ti-O-Ti” bonds, solving coating peeling issues in vibrating/low-temperature environments
Electrical Performance Rated Current Density 80-120A/m² (Soil Environment) 80-130A/m² (Soil Environment) The high-activity coating supports higher current output, expanding the protection area of a single anode by 10%-15%
Polarization Rate ≤50mV ≤30mV Low polarization reduces the frequency of power supply parameter adjustments; long-term current output attenuation rate ≤5%
Current Efficiency ≥90% ≥95% The gradient coating maintains high current efficiency even in acidic/high-salt environments
Auxiliary Component Lead Rod (Material/Contact Resistance) TA2 Titanium Alloy / ≤0.01Ω TA2 Titanium Alloy / ≤0.005Ω TIG welding + air tightness test (leakage rate ≤1×10⁻⁹Pa·m³/s) ensures loss-free current conduction
Protection Tube (Material/Open Area Ratio) Porous PVC / ≥30% Porous PVC/PP (Salt-Resistant) / ≥30% PP protection tubes are suitable for marine environments; customizable anti-biofouling coatings are available
Backfill Material (Type/Contact Resistance) Coke-Graphite Mixture / ≤5Ω Coke-Graphite Mixture/Seawater-Specific Quartz Sand / ≤4Ω Seawater-specific backfill reduces contact resistance in high-salt environments and improves current distribution
Service Life Neutral Salt Spray Test (1000h) Coating Integrity Rate ≥90% Coating Integrity Rate ≥99% Dual-coating (Gradient + PTFE) design resists Cl⁻ erosion, suitable for coastal/deep-sea environments
Service Life (Conventional Environment) 20 Years Over 25 Years (Conventional Environment); 30 Years (Custom Salt-Resistant Model) Synergistic effect of high-purity substrate and gradient coating extends service life by 2-3 times compared to industry standards
Low-Temperature Tolerance -20℃ (No Coating Activity Attenuation) -30℃ (No Coating Activity Attenuation) CeO₂ rare earth element added to the coating; substrate undergoes low-temperature toughness treatment, suitable for cold northern regions

Customized ICCP MMO Tubular Anodes

Wstitanium offers end-to-end customization capabilities, from parameter design to technical adjustments, for various applications. We provide customized anode solutions based on your application scenario (medium type, installation space, protection requirements).

Compact Space Customization: Addressing the limited installation space in urban underground pipe networks (such as water pipes with a diameter <300mm), we have developed “bent short tube anodes”—bending titanium tubes to 90° or 135° at specific temperatures, shortening their length to 0.3m-0.5m. Combined with miniaturized lead-out rods, they can be installed directly in narrow spaces inside pipes without damaging the existing pipe structure.

Customized for High-Salinity Environments: For high-salt soils or seawater environments in coastal areas, we offer “Double-Coating Anti-Corrosion Anodes”—an additional 10μm layer of PTFE (polytetrafluoroethylene) salt-resistant coating is applied on top of the gradient coating. PTFE possesses extremely strong salt resistance and hydrophobicity, preventing Cl⁻ from penetrating to the active layer. Simultaneously, “Thickened Titanium Tubes” (wall thickness 2.5mm-3mm) enhance the substrate’s resistance to seawater corrosion, extending the anode life to over 25 years.

Customized for Deep Well Anodes: For deep well protection of long-distance pipelines (anode well depth > 30m), we design “Segmented Long-Pipe Anodes”—multiple 3m long anode segments are connected via titanium alloy flanges. Each anode segment has an independent lead-out wire, allowing for flexible length combinations based on well depth (up to 15m).

Customized Low-Temperature Environments: For cold regions (winter soil temperatures as low as -30°C), we optimize coating formulations and substrate technology—adding 5% rare earth elements (such as CeO₂) to the coating to enhance its electrocatalytic activity at low temperatures; and subjecting the titanium substrate tube to “low-temperature toughness treatment” to lower the brittle transition temperature of titanium, preventing anode breakage during low-temperature installation or soil frost heave.

Wstitanium also builds a “simulated environment testing platform.” Based on the medium samples you provide (such as soil and seawater), we recreate the actual usage environment in the laboratory, conducting over 1000 hours of simulated operation tests on the customized anodes. Only after verifying that its current output, corrosion resistance, and other performance characteristics meet the standards is mass-produced.

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